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  5. UV Exposure System for MEMS Line-up

UV Exposure System for MEMS Line-up

OAI is a company based in San Jose, California has been a leading company of “UV exposure” and “Optical measurement” precision system research & development and related service for 30 years.

Mask Aligner

Model Application Type of Alignment Substrate Size Operating Mode
Model200 R&D Single side up to Φ8" Manual
Model500 R&D Single side up to Φ8" Semiautomatic
Model600 R&D Single side up to 20"×20" Manual
Model200IR R&D IR Both Sides (OPT.) up to Φ8" Manual
Model800MBA R&D Optical Both Sides (OPT.) up to Φ8" Automatic
Model5000 R&D/Production Single side up to Φ12" Automatic
Model8000 R&D/Production Optical Both Sides (OPT.) up to Φ12" Automatic
Model2000 Production Single side up to Φ8" Automatic
Mask Aligner model 200: Manual, Single side aligner
Mask Aligner model 200: Manual, Single side aligner

Model 200 table top mask aligner is a reasonable system intended for beginner users, such as universities, laboratories, or start-ups.

Features
Stage
  • X, Y axis range: ±6.5mm
  • Z axis movement: 1,500µm
  • Rotation: ±3.5度 degrees
Exposure Time
  • 0.1 - 99.0sec.(control on 0.1 sec. time scale)
  • 1 - 999sec.(control on sec. time scale)
Substrate Size =< Φ8", 7"×7"
Secondary Equipment
  • Power supply 110V
  • Vacuum inlet
  • Air pressure line
  • Water supply and drainage
Light Source
  • Beam size: =< Φ8", 7"×7"
  • Lamp power: 200~2,000W Near UV / 500~2,000W Deep UV
Mask Size =< 9"×9"
Size 940H×788W×635D
Weight 115kg
  • Compact and economic model with manual operation which is ideal for R&D applications!
  • UV nanoimprint capability is available with optional water holder and chuck controller. Enable to achieve "minimum 17nm" line & space structure by nanoimprinting!
Mask Aligner model 800 MBA: Automatic, Double sides aligner
Mask Aligner model 800 MBA: Automatic, Double sides aligner

The model 800 MBA has a back-side manual alignment feature which consists on an optical system mounted on hard packages platform.

Features
Stage
  • X, Y axis range: ±10mm
  • Theta: ±3.5degrees
Exposure Time
  • 0.1 - 99.0sec.(control on 0.1 sec. time scale)
Substrate Size =< Φ8"
Secondary Equipment
  • Power source 220V 50Hz (depend on specification of UV light source)
  • High pressure line
  • Vacuum inlet
  • Water supply and drainage
Resolution Degree
  • For soft contact: 2µm
  • For hard contact: 0.5µm
Mask Contact (1) Proximity (2) Soft contact (3) Hard & vacuum contact
Mask Size =< 9"×9"
Chuck Control XYZ & Theta (Differential micrometer)
Both Side Alignment dual CCTV microscope
Alignment Precision
  • Only top side: 0.5µm
  • Top side to back side: < 2µm
Size 1800H×1300W×820D
Weight 450kg
  • High end model with double sides alignment in high precision and automatic manner!
  • UV nanoimprint capability is available with optional wafer holder and chuck controller.
Front side and IR backside Mask Aligner model 200IR Applications: R & D, Manual Mask Aligner model 500 Applications: R & D, Semiautomatic
Front side and IR backside Mask Aligner model 200IR	Applications: R & D, Manual

Model 200 with added IR alignment capability for backside.

Mask Aligner model 500 Applications: R & D, Semiautomatic

Model 500 series mask aligners are intended for numerous applications with variety of features. This model performs best in cutting-edge R&D and microfluidics fabrication (CLiPP).

Mask Aligner model 600 Applications: For large size substrates, Manual type Mask Aligner model 5000 Applications: R & D to volume production, automatic
Mask Aligner model 600 Applications: For large size substrates, Manual type

Model 600 is a mask aligner and exposure system intended for large size format. It is suitable for processing of FPD and other large substrates (max. 20"×20").

Mask Aligner model 5000 Applications: R & D to volume production, automatic

Model 5000 is a fully automatic computer controlled mask aligner. Proximity contact exposure is possible. The model is suitable for cutting-edge R&D and volume production.

Mask Aligner model 8000 Applications: R & D, MEMS, and volume production, automatic Edge Bead Exposure System model 2000 Applications: Dedicate to edge bead removal, Automatic
Mask Aligner model 8000 Applications: R & D, MEMS, and volume production, automatic

Model 8000 is a fully automatic computer controlled mask aligner with optical back side proximity contact exposure capability.

Edge Bead Exposure System model 2000	Applications: Dedicate to edge bead removal, Automatic

Model 2000 enables floodlighting exposure and edge bead exposure and is a fully automatic computer controlled system. It’s shadow mask technology makes production easy in case edge bead removal process is substantial.

UV Light Sources

UV Light Source series 30: Stand alone type
UV Light Source series 30: Stand alone type

The series 30 is a high efficiency light source aimed at various applications. It is possible to adjust the beam size by equips a number of lamps.

< OAI UV Light Sources principle >
OAI UV Light Sources principle
Lens diameter ( in inches) 5" 7" 10" 12" 14" 16" - - - -
Exposure beam size
( in inches)
dia. 4" 6" 8" 10" 12" 14" - - - -
angle - 4" 6" 8" 10" 12" 14" 16" 18" 20"
Uniformity (inside diameter) ±5% ±5% ±5% ±5% ±5% ±5% ±6% ±6% ±6% ±6%
Collimation (1/2 angle) 2.6 2.3 2 1.6 1.4 1.2 1 0.8 0.6 0.4
Spectrum Near UV 365nm, 405nm, 436nm
Mid UV 310nm
Deep UV 210nm, 260nm
Lamp power 200W, 350W, 500W, 1000W, 2000W
3.5KW, 5KW : special wattage orders possible
  • Wide range of products with various wave length (Near UV, Mid UV, and Deep UV).
  • Large area up to 20"×20"
  • Can be mounted on other manufactures’ machines. (For details, please contact us)
Light Source for Large Areas  
Light Source for Large Areas

The light source grand (LSG) series is aimed at large size substrates and optimized for parallel mirror technologies. The LSG series can be extended for use of up to 12kw light sources and for areas up to 20"×20".

 

UV Meters and Probes

UV Meters and Probes

OAI has a solid reliability for its instrumentation. We offer digital measurement systems with calibration capability. OAI meters are designed for monitoring of UV calibration system in applications such as photolithography, UV stabilizing system, adhesive and other material.

Inquiry about Electronics/MEMS products and services
TEL)+81-044-852-7575 (Did)
FAX)+81-044-854-1979
KYODO INTERNATIONAL INC.
2-10-9 Miyazaki,
Miyamae-ku, Kawasaki-shi,
Kanagawa-ken, 216-0033,
Japan
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Biotechnology

[Devices and Reagents for Bioresearch]

  • Nucleic Acid
  • Cell Cultivation / Imaging
  • Protein, Organic

[Biotechnology applied products]

KYODO INTERNATIONAL INC.
2-10-9 Miyazaki,
Miyamae-ku, Kawasaki-shi,
Kanagawa-ken, 216-0033,
Japan
TEL)+81-044-852-7575 (Did)
FAX)+81-044-854-1979
Inquiry about Electronics/MEMS products and services
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